IFPRI Grindability Project: modelling, measurement and mill fingerprinting

This project aims to develop a robust methodology to characterise the grindability of particulate products in milling operations which will in turn provide a step-change in mill fingerprinting and optimisation.  This involves developing a “grindability test” to measure the comminution characteristics of the particulates which, when coupled with the computational modelling work to characterise the milling function, will evaluate the milling performance measures including energy utilisation, breakage kernels for scale-up modelling such as population balance model of the mill.

Milling is a common unit operation deployed in many industrial sectors for particle size reduction.  Although milling has been known to be highly inefficient (whereby only a small percentage of the energy consumed is actually used in the comminution process) and its importance has been recognised for many years, the optimisation in the design and operation of milling remains very challenging largely due to the lack of scientific understanding of the complex mechanisms involved.  In this project, we are developing a robust methodology to link material grindability with particle dynamics in a mill in order to provide an innovative step-change in mill fingerprinting and optimisation.  This involves a rigorous validation study on an industrial mill using a multiscale approach with a calibrated particle breakage model.

Computer model of a pin mill used in DEM simulation
Pin Mill
Crack detected in X-ray
Crack
Particle breakage simulated in DEM
Breakage

Principal Investigator: 

Co-Investigators: 

Dr. Jin Sun; Prof Jian-fei Chen (Queens Belfast)

Postgraduate Researchers: 

Mr. Lige Wang

Research Institutes: 

  • Infrastructure and Environment

Research Themes: 

  • Granular Mechanics and Industrial Infrastructure

Last modified: 

Friday, September 14, 2018 - 17:08

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